Precision Bending & Forming: A Symphony of Power, Accuracy, and Scale

160,000+ SQFT

ISO 9001:2015

60+ AWS Welders

From high-tolerance components to 660-ton heavy plate, we deliver guaranteed angular accuracy and complex geometries that eliminate downstream rework and accelerate your time-to-market.

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Expert Team with Decades of Experience

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Home » Precision Sheet Metal Fabrication Capabilities » Precision CNC Bending & Forming Services

A Triumvirate of Forming Excellence: The Right Process for Every Part

True manufacturing excellence isn’t about having one great machine; it’s about having the perfect machine for every unique component. We have built our forming capabilities on three distinct but complementary pillars. From the data-driven accuracy of intelligent press brakes to the sheer power of heavy plate forming and the artistry of complex curve rolling, we analyze your design and select the ideal process to deliver unparalleled quality, efficiency, and value.

Intelligent Precision Bending

The Science of Accuracy

Our data-driven process mitigates technical risk and ensures manufacturing certainty. Our Trumpf press brakes use Automatically Controlled Bending (ACB) laser systems to measure and correct angles in real-time. This “First Part, Right Part” philosophy guarantees spec-ready parts, while the 6-axis backgauge allows us to form the most complex, multi-bend components in a single setup.

Heavy & Large-Scale Forming

The Art of Raw Power

For large-scale structural projects, our heavy forming capabilities offer unmatched capacity. Our 660-ton, 24-foot Ermak press brake forms massive components from a single plate, eliminating costly welding. Our Roundo 4-roll plate roll efficiently produces large-diameter cylinders and shells with minimal material waste.

Versatile Profile & Shape Rolling

The Mastery of Complex Curves

We excel at creating the non-linear, curved components that others can’t. Our PBT 35 CNC Section Roll provides engineering-grade accuracy for structural frames and pipe systems. For truly unique shapes, our Eckold Contouring Machine uses chipless cold forming to create complex, three-dimensional compound curves for architectural or aerospace components.

Technical Specifications & Capabilities

Intelligent Precision Brakes

(2) Trumpf TruBend 5320 (353 Ton),
5230 (253 Ton), & 5085 (94 Ton)

Heavy Forming Press Brake

Ermak 660-Ton x 24-Foot CNC

Heavy Plate Roll

Roundo PS 310

CNC Section & Angle Rolls

PBT 35, Bertsch AR-25

Specialty Forming

Eckold 100-Ton Contouring Machine

Quality Control Focus

Quality is guaranteed through a data-driven process. Our Trumpf press brakes utilize in-process laser angle measurement to eliminate material variance. For final verification, we use 3D Model-Based Inspection to confirm every dimension against your original CAD file. This entire process is managed under our ISO 9001:2015 certified quality system, delivering a spec-ready part with full documentation and traceability.

Materials & finishes

Capability	Key Asset	Core Specification
Intelligent Precision Bending	Trumpf TruBend 5320	353 Ton x 174″; 6-Axis Backgauge; Laser Angle Correction
Heavy Plate Forming	Ermak Press Brake	660 Ton x 24-Foot Length; CNC Crowning System
Heavy Cylinder/Shell Rolling	Roundo PS 310 Plate Roll	10′ wide x 5/8″ A-36 Steel; 4-Roll Double-Pinch
CNC Structural & Pipe Rolling	PBT 35 / Bertsch AR-25	Bends Angle, I-Beam, Tube, and Pipe to precise radii
Complex Compound Curving	Eckold Contouring Machine	Chipless Cold Forming for 3D/Reverse Curves

A customer required a bump formed 5/16″ thick, 316L stainless steel trough that would be straight within 1/8″ over 100′! Northern’s precision forming and laser welding achieved the successful result.